image ao500d automatic polyester fiber opening machine

Fiber Carding Machine

AO900D | Siliconized Fiber | 500 kg/h

Fiber Type: Virgin Fiber, Recycled Fiber

Denier Range: 0.9D / 1.25D / 2.5D / 3D / 6D / 7D / 15D

Hour Capacity: 350-500 KG/h

Opening Efficiency: ≥99%

Feeding Area: 900 × 1300 × 100mm (LWH)

Power supply: 3 Phase AC380V 8.6kW 50/60Hz

Footprint: 1.5 × 2.6m(LW)

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Specifications

ModelAO900D(0.9D-15D/22-64mm)
Discharge ModeNegative-pressure suction
Carding Mechanism1 main roller + 5 secondary rollers
Main Roller Speed1450 rpm
Control ModeManual Operation & Automatic Control
Drive SystemMain motor: 7.5kW + Auxiliary motor: 0.75kW
ApplicationDown Jacket, Down Vest, Down Pants, Fiber Coat
Dimensions (LWH)1.40 x 2.20 x 1.10m
Weight(Kg)N.W. 700, G.W.820
CertificateCE
Download AO500D Technical Datasheet (PDF)

Live Operation: Accuracy Fiber Opening and Filling

Packing and Delivery

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Description

Overview: The Foundation of High-Quality Synthetic Filling The FUDA AO500D is an industrial-grade polyester fiber opening machine explicitly designed to process tightly packed bales of synthetic insulation into fully expanded, fluffy filling material. Capable of a massive hour capacity of 300 to 350 kg, this commercial carding equipment guarantees a continuous, uninterrupted supply of premium material for downstream automated filling lines.
Core Features & Innovations
≥99% Opening Efficiency: Utilizing a robust 1450 rpm carding mechanism featuring 1 main roller and 5 secondary rollers, the AO500D achieves an exceptional ≥99% opening rate. This guarantees maximum loft and consistent fiber quality.
Versatile Fiber Handling: Engineered to process a wide variety of materials, it effortlessly handles both virgin and recycled siliconized fibers ranging from 3D to 15D, with lengths between 32mm and 64mm.
Smart Dual Control System: Depending on production requirements, operators can seamlessly toggle between an HD HMI Automatic Control for large continuous batches or Manual Operation for customized runs.
Compact & Easy Maintenance: Designed for modern factories, its compact 1400×2200×1100 mm footprint saves valuable space while ensuring easy operation and a low fault rate.
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Application Scenarios
The AO500D is the essential upstream machine for synthetic textile manufacturing. It prepares the perfect raw material for automated production lines manufacturing jackets, pillows, quilts, toys, and pet bolster beds.
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Market Dynamics & Industry Trends
Why upgrade to the AO500D fiber opener?
The Shift to Recycled Materials: Global sustainability trends are driving high demand for eco-friendly bedding and apparel. The AO500D is explicitly engineered to process coarse recycled silicon fibers alongside virgin fibers, ensuring your factory remains compliant with green manufacturing trends.
Maximizing Material Yield: Poorly opened fiber leads to lumpy products and requires more material weight to achieve the desired thickness. The AO500D’s ≥99% opening efficiency maximizes the volume of every kilogram of fiber, drastically reducing raw material costs.
Upstream Bottleneck Prevention: High-speed filling machines require a massive, constant flow of opened fiber. With an output of up to 350 kg/h, this machine perfectly synchronizes with high-capacity automated filling systems, preventing any assembly line downtime.
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About FUDA Intelligent Equipment
Shanghai FUDA Intelligent Equipment Co., Ltd. has engaged in the automatic apparel equipment field since 2010. As a modern intelligent equipment enterprise integrating R&D, production, sales, and after-sales service, we provide high-quality, professional automation. Backed by over 18 years of technical application experience, the “FUDA” brand proudly empowers over 7,000 global users and partners with 50+ global cooperative distributors.

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